The rapid advancement of sensor and automation technologies has significantly enhanced the reliability of propulsion systems in modern vessels. Diesel engines, as the primary power source, ensure high efficiency and operational stability across various conditions, while transmitting torque through long, heavy-duty shafts supported by radial bearings. Failure in any component, especially the bearings, can immobilize the vessel with severe implications for safety and cost. Over 500 such failures have been reported in recent years, each with substantial financial impact. Compounding the issue, engine subsystem faults often go undetected or misreported by crew members, further jeopardizing propulsion reliability.
To address these challenges, a comprehensive data platform is being developed to monitor, assess, and enhance the performance of marine propulsion systems in real time. This includes deploying accelerometers to model engine behavior through vibration analysis, installing high-precision strain gauges to map shaft elasticity and quantify bearing losses, and integrating advanced analytics software for evaluating component performance. The system aims to categorize operational states, predict failures, and optimize energy efficiency. A pilot installation aboard an Oceanstar Management Inc. vessel will validate the system’s functionality and real-time data accuracy.